Fluidized Bed Dryer/ Vertical Fluid Dryer for Pharma Materials

• After-sales Service: 24 Hours 7days a Week Online Support
• Warranty: 12 Month
• Heating Mode: Transmission
• Material Status: Granule, Powder, Bulk
• Drying Medium: Superheated Steam, Air
• Operation Pressure: Atmospheric Pressure
• Model NO.: GFG
• Structure: Batch
• Operational Method: Intermittent
• Type: Single Chamber
• Temperature Control: Digital
• Control System: PLC
• Mof: Stainless Steel 304 or 316
• Iq, Oq Docs: Yes
• GMP: Yes
• Drying Technology: Highlight The Advanced Drying Technology Used, Emp
• Customization Options: Mention The Ability to Customize Drying Parameters
• Energy Efficiency: Highlight The Energy-Efficient Design, Emphasizing
• Versatility: Highlight The Dryer′s Capability to Handle a Diver
• Safety Features: Secure Operation
• Ease of Maintenance: Low Maintenance
• Compliance with GMP Standards: Standard-Compliant
• Footprint: Compact Design
• Certifications: CE Certified Product
• Transport Package: Sea Worthy Exporting Packing
• Specification: customized as per working situation
• Trademark: UNITFINE
• Origin: China
• HS Code: 8419310000
• Production Capacity: 200 Set Per Year

Product Description

Product Description
Main features

1. For drying free-flowing powder and small granule materials in various kinds of industries 

2. Drying temperature: Ambient temp.-180 degree C (adjustable)

3. Drying capacity: 10-500 kg/batch 4. GMP design is available

5. The heat source can be steam, electricity, hot water, hot oil or gas/oil/coal/biomass fired hot air generator 

Working principle 
GFG series batch type fluid bed dryer is designed based on GMP standard and is known for its enhanced drying capacity and sanitary operation condition. This design is mainly used to dry non-fragile granules and powder materials in foodstuff, pharmaceutical, and chemical industries. 

After being heated and filtered, clean hot air is introduced into the air distributor at the bottom of the dryer and flow through a perforated drying bowl on which wet materials are loaded. Under the effect of the strong air stream and rotating agitator, wet materials are perfectly fluidized. Moisture evaporates very fast because of thorough contact and heat transfer between hot air and wet material. At the top of the dryer, a bag filter is installed to separate fine particles from the exhausted damp air.

Technical advantages

1. Robust drying chamber: The drying chamber is made by SUS304 or SUS316L steel plate, fully welded, and mirror polished. The design is robust, simple, and compact which requires minimum maintenance.
 
2. Fast and uniform drying: Due to the specially designed drying bowl and agitator, wet material can be perfectly fluidized to make sure fast and uniform drying.

3. Flexibility in heat source: The heat source can be steam, hot water, electricity, thermal oil, oil/gas/coal/biomass fired hot air generator to match with different working conditions.

4. Flexibility in drying: The dryer works in batch type so that drying time can be easily controlled. It can be used to dry materials with different moisture content and moisture type. 

5. GMP design: The drying chamber is fully welded, mirror polished without dead corners for cleaning to meet GMP standard.

Models Available>>>

Model	GFG-30	GFG-60	GFG-120	GFG-200	GFG-300
Volume of drying bowl (L)	100	220	420	670	1000
Diameter (mm)	700	1000	1200	1400	1600
Loading capacity  (kg/batch)	30	60	120	200	300
Exhaust fan (KW)	7.5	11	18.5	22	30
Agitator power (KW)	0.55	0.55	1.1	1.5	2.2
Agitator speed (RPM)	11	11	11	11	11
Steam consumption  (kg/h)	70	140	210	282	366
Drying time  (Min)	30-60	30-60	30-60	30-60	30-60

Applications>>>
Pharmaceutical Industry:

Granulation: GFG fluid bed dryers are widely used for granulating pharmaceutical powders. The fluidized bed helps in creating agglomerates or granules, improving the flow and compressibility of the powder for tablet manufacturing.
Drying: After granulation, the GFG fluid bed dryer is used to remove moisture from the granules, ensuring the final product meets the required specifications.

Food Industry:

Granulation and Coating: GFG fluid bed dryers are employed for granulating and coating food products such as instant coffee, flavorings, and nutritional supplements.
Chemical Industry:

Particle Coating: The fluidized bed in GFG dryers allows for efficient coating of particles with various substances, such as protective coatings or flavorings in the chemical industry.
Nutraceuticals:

Granulation of Nutraceutical Powders: Similar to pharmaceuticals, GFG fluid bed dryers can be used in the nutraceutical industry to granulate and dry powders for the production of supplements.
Herb and Spice Processing:

Drying and Coating: GFG fluid bed dryers can be utilized for drying and coating herbs and spices, enhancing their shelf life and improving their characteristics.
Detergent Manufacturing:

Granulation: In the production of detergent powders, GFG fluid bed dryers are employed for granulation to improve the flow properties and solubility of the final product.
Ceramics Industry:

Drying of Ceramic Powders: GFG fluid bed dryers can be used for drying ceramic powders, improving their handling and processing characteristics.
Chemical Engineering:

Drying and Cooling: GFG fluid bed dryers are applied in chemical engineering for the drying and cooling of various chemical products, ensuring consistent quality.
Agrochemicals:

Granulation and Coating: GFG fluid bed dryers are used in the agrochemical industry for granulating and coating fertilizers and pesticides.
Mineral Processing:

Drying of Mineral Powders: GFG fluid bed dryers can be employed in the drying of mineral powders, facilitating the production of fine particles with controlled moisture content.
FAQ in selecting a GFG Fluid Bed Dryer>>>

Q: What is the capacity range of the GFG fluid bed dryer?

A: The capacity of GFG fluid bed dryers can vary. It's essential to determine the required processing capacity based on your production needs.
Q: What types of materials can be processed in the GFG fluid bed dryer?

A: GFG fluid bed dryers are versatile and can handle a variety of materials such as pharmaceutical powders, food products, chemicals, and more. Clarify the compatibility of the equipment with your specific materials.
Q: What is the granulation and drying efficiency of the GFG fluid bed dryer?

A: Inquire about the granulation and drying performance to ensure that the equipment meets your desired level of efficiency. Consider factors such as particle size distribution and moisture content.
Q: Does the GFG fluid bed dryer offer control over process parameters?

A: Check if the fluid bed dryer provides precise control over variables such as temperature, airflow, and residence time. A well-controlled process is crucial for consistent and high-quality results.
Q: Is the GFG fluid bed dryer compliant with industry standards and regulations?

A: Ensure that the equipment meets relevant industry standards, such as Good Manufacturing Practice (GMP) for pharmaceutical applications or other applicable regulations in your industry.
Q: What are the safety features incorporated into the GFG fluid bed dryer?

A: Inquire about safety features such as explosion-proof design, emergency shutdown procedures, and any other measures to ensure the safety of the operators and the facility.
Q: Can the GFG fluid bed dryer handle different batch sizes?

A: Determine the flexibility of the equipment in handling various batch sizes. This is important for accommodating different production requirements.
Q: How easy is it to clean and maintain the GFG fluid bed dryer?

A: Consider the ease of cleaning and maintenance, especially in industries with strict hygiene requirements like pharmaceuticals. Easy accessibility for cleaning can minimize downtime.
Q: Does the GFG fluid bed dryer come with a comprehensive control system?

A: Check for the presence of a robust control system, such as a Programmable Logic Controller (PLC), for automation and monitoring of the drying process.
Q: What is the energy efficiency of the GFG fluid bed dryer?

A: Inquire about the energy consumption and efficiency of the equipment. Opt for a fluid bed dryer that offers energy-saving features to reduce operational costs.
Q: Can the GFG fluid bed dryer be customized to specific requirements?

A: Determine if the equipment can be tailored to meet specific process requirements, ensuring that it aligns with the unique needs of your application.

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